MIL-STD-810G Training

MIL-STD-810G Training,  MIL-810G training, Military Standard 810G Testing Course, TEST METHOD STANDARD FOR ENVIRONMENTAL ENGINEERING CONSIDERATIONS AND LABORATORY TESTS

MIL-STD-810G Training course, MIL-810G training provides technical understanding and guidance about the objectives and application of MIL-STD-810G, environmental design and test considerations and standards.

MIL-STD-810G training covers materiel acquisition program planning and engineering direction for considering the influences that environmental stresses have on materiel throughout all phases of its service life.

TONEX’s MIL-STD-810G training does also recommends design or test specifications based on environmental processes resulting in realistic materiel designs and test methods (based on materiel system performance requirements)

MIL-STD-810G training covers all the tests, the required equipment to perform each test, along with  the methodology to apply.

MIL-810G Training Learning Objectives

Upon completion of MIL-810G training, the attendees will:

• Describe the objectives of MIL-STD-810G
• Explain the benefits of MIL-STD-810G standard
• Describe the major MIL-STD-810G test cases
• List types of vibration, shock and climatic tests
• Tailor materiel item’s environmental design and test limits to the conditions
• Establish laboratory test methods that replicate the effects of environments on materiel
• Describe Sine and Random Vibration, classical waveform shock testing and drop testing
• Explain procedures behind Shock Response Spectrum Testing
• Describe and select equipment and instrumentation to perform each test
• List climatic test requirements, origination, equipment required, test methodology and understanding of results

 Course Content

Introduction and Course Overview

• Introduction, History and Scope of MIL-STD-810G –
• Environmental Engineering Programs
• Environmental Management
• Engineering Tasks and Engineering Management
• Guidance for Program Management and Environmental Tailoring
• Environmental Test Procedures
• Typical Format for Environmental Test Procedures
• Testing methods’ Introduction and Limitations
• History and Rationale
• Effects of the Environment
• Test Sequence and Procedures
• Analysis of Results
• Equipment Needed
• Sinusoidal vs. random vibration testing systems
• Testing specifications, standards and procedures.
• Vibration and shock test fixture design, fabrication, experimental evaluation and usage
• Shock measurement, shock response spectrum (SRS) and shock testing

General Program Guidelines

• Roles and Guidelines
• Tailoring Procedures
• Program Managers
• Operational Requirements Document (ORD)
• System Engineering Management Plan (SEMP)
• Test and Evaluation Master Plan (TEMP)
• Environmental Engineering Specialists (EES)
• Preparing an Environmental Engineering Management Plan (EEMP)
• Developing an Environmental Test and Evaluation Master Plan (ETEMP)
• Defining a Life Cycle Environmental Profile (LCEP)
• Developing Operational Environment Documentation (OED)
• Developing an Environmental Issues/Criteria List (EICL)
• Preparing a Detailed Environmental Test Plan (DETP)
• Preparing an Environmental Test Report (ETR)
• Design and Test Engineers and Facility Operators
• Roles of design engineers
• Roles of test engineers/facility operators
• Guidance for design and test engineers and test facility operators
• Natural environment (field/fleet) testing
• Laboratory testing
• Classical sinusoidal vibration
• Resonance effects
• Acceleration & force measurement
• Electrohydraulic shaker systems
• Electrodynamic shaker systems
• Sine vibration testing
• Random vibration testing

MIL-STD-810G Testing Methods

• Military Standard testing
• Climatics
• Climatic Conditions and Daily Cycles of Temperature, Solar Radiation, and Relative Humidity
• Temperature testing
• Temperature shock
• Humidity
• Altitude
• Low Pressure (Altitude)
• High Temperature
• Low Temperature
• Temperature Shock
• Contamination by Fluids
• Solar Radiation (Sunshine)
• Rain
• Humidity
• Fungus
• Salt Fog
• Sand and Dust
• Explosive Atmosphere
• Immersion
• Acceleration
• Vibration
• Acoustic Noise
• Shock
• Pyroshock
• Acidic Atmosphere
• Gunfire Shock
• Temperature, Humidity, Vibration and Altitude
• Icing/Freezing Rain
• Ballistic Shock
• Vibro-Acoustic/Temperature
•  Freeze /Thaw
• Time Waveform Replication
• Rail Impact
• Multi-Exciter Testing (MET)
• Mechanical Vibrations of Shipboard Equipment

General Laboratory test Method Guidelines

• Test Conditions
• Tolerances for Test Conditions
• Test Instrumentation
• Suitability for environment
• Calibration
• Stabilizing Test Temperature
• Test item operating
• Test item non-operating
• Test Sequence
• Test Level Derivation
• Test Setup
• Test item operation
• Interrupted Tests
• In-tolerance interruptions
• Out-of-tolerance interruptions
• Interruption due to test item operation failure
• Combined Tests
• Post-test Data
• Environmental Effects and Failure Criteria
• Environmental Test Reports
• Water Purity
• Analysis of Results
• Monitoring
• Monitoring test chamber parameters
• Monitoring the item under test
• Total High Temperature Exposure Duration

Environmental Management and Engineering Tasks 

• Task 401 – Environmental Engineering Management Plan (EEMP)
• Task 402 – Life Cycle Environmental Profile (LCEP)
• Task 403 – Operational Environment Documentation (OED)
• Task 404 – Environmental Issues/Criteria List (EICL)
• Task 405 – Detailed Environmental Test Plans (DETP)
• Task 406 – Environmental Test Reports (ETR)
• Detailed Program Management Guidance
• Environmental Tailoring Guidelines for Environmental Engineering Specialists (EES)
• C-1 Areas of occurrence of climatic categories A1, A2, & A3 C-5
• C-2 Areas of occurrence of climatic categories B1, B2, & B3 C-6
• C-3 Areas of occurrence of climatic categories C1, C2, & C3 C
• C-1 Areas of occurrence of climatic categories A1, A2, & A3 C-5
• C-2 Areas of occurrence of climatic categories B1, B2, & B3 C-6
• C-3 Areas of occurrence of climatic categories C1, C2, & C3 C-7