1-Day Poka Yoke Training Workshop by Tonex
This one-day intensive workshop is designed to introduce participants to the concept of Poka Yoke, a Japanese term that means “mistake-proofing.” The training will cover various techniques and methods to prevent errors and ensure quality in the manufacturing process through the use of Poka Yoke. Participants will learn how to identify common errors in their work processes and apply Poka Yoke principles to prevent these errors from occurring, thereby increasing efficiency and reducing waste.
Learning Objectives:
By the end of this workshop, participants will be able to:
- Understand the fundamentals of Poka Yoke and its importance in manufacturing and other sectors.
- Identify common sources of errors in their specific work processes.
- Implement basic Poka Yoke techniques to prevent errors.
- Design and apply custom Poka Yoke solutions to their work environments.
- Evaluate the effectiveness of Poka Yoke measures and make iterative improvements.
Target Audience:
- Production Managers
- Quality Assurance Professionals
- Process Engineers
- Manufacturing Supervisors
- Anyone involved in process design and quality control
Workshop Schedule:
Morning Session
9:00 AM – 9:30 AM: Introduction to Poka Yoke
- Overview of Poka Yoke
- History and development of mistake-proofing concepts
- Importance of Poka Yoke in modern manufacturing and service industries
9:30 AM – 11:00 AM: Principles of Poka Yoke
- Key principles and methodologies
- Understanding the difference between source inspection and self-checks
- Types of Poka Yoke devices and applications
11:00 AM – 11:15 AM: Coffee Break
11:15 AM – 12:30 PM: Identifying Errors and Problem Areas
- Techniques for identifying error-prone areas within a process
- Hands-on activity: Analyzing work processes to detect potential errors
- Case studies highlighting successful Poka Yoke implementations
Afternoon Session
12:30 PM – 1:30 PM: Lunch Break
1:30 PM – 3:00 PM: Designing Poka Yoke Solutions
- Steps for developing effective Poka Yoke solutions tailored to specific processes
- Group activity: Designing a Poka Yoke device or procedure
- Review and feedback on group designs
3:00 PM – 3:15 PM: Afternoon Break
3:15 PM – 4:30 PM: Implementing and Evaluating Poka Yoke Measures
- Best practices for implementing Poka Yoke in the workplace
- Monitoring and evaluating the effectiveness of Poka Yoke solutions
- Continuous improvement and iteration of Poka Yoke measures
4:30 PM – 5:00 PM: Workshop Wrap-Up and Q&A
- Recap of the day’s key lessons
- Open floor for participant questions
- Discussion on next steps and how to continue applying Poka Yoke principles
Workshop Materials Provided:
- Workshop booklet with key notes and references
- Access to case studies and examples of successful Poka Yoke implementations
- Templates and checklists for identifying errors and designing Poka Yoke solutions
This workshop is designed to be interactive and practical, ensuring that participants not only learn the theory behind Poka Yoke but also gain hands-on experience in applying these principles to their specific environments. Through group activities, discussions, and real-world applications, attendees will leave with the skills necessary to begin implementing mistake-proofing techniques immediately.