Certified Design and Process FMEA Workshop (CDPF) by Tonex
The Certified Design and Process FMEA (Failure Modes and Effects Analysis) Workshop focuses on equipping participants with the skills to effectively conduct and apply FMEA for both design and process contexts. This online workshop will provide practical insights and hands-on experience to help professionals manage risks and enhance quality in their projects.
Objectives:
- Understand the principles and methodology of Design and Process FMEA.
- Learn how to identify and analyze potential failure modes and their impacts.
- Develop skills for creating effective FMEA documentation and action plans.
- Apply FMEA techniques to real-world scenarios to improve product and process reliability.
Target Audience:
- Design Engineers
- Process Engineers
- Quality Assurance (QA) Specialists
- Project Managers
- Reliability Engineers
- Risk Management Professionals
Course Content:
Day 1: Fundamentals of FMEA
Module 1: Introduction to FMEA
- Overview of FMEA: Definition and Purpose
- Differences Between Design and Process FMEA
- Benefits and Applications of FMEA
Module 2: Design FMEA (DFMEA)
- DFMEA Process: Steps and Methodology
- Identifying Potential Failure Modes in Design
- Analyzing Effects and Causes of Failure
- Determining Severity, Occurrence, and Detection Ratings
Module 3: Case Study: DFMEA Example
- Real-World Design Scenario
- Group Exercise: Conducting DFMEA
- Discussion and Analysis
Module 4: Process FMEA (PFMEA)
- PFMEA Process: Steps and Methodology
- Identifying Potential Failure Modes in Processes
- Analyzing Effects and Causes of Failure
- Determining Severity, Occurrence, and Detection Ratings
Day 2: Advanced FMEA Techniques and Application
Module 5: FMEA Documentation and Reporting
- Creating Effective FMEA Worksheets
- Documenting Actions and Recommendations
- Communicating Results and Actions to Stakeholders
Module 6: Risk Mitigation and Action Planning
- Developing Action Plans to Address Identified Risks
- Prioritizing Actions Based on Risk Priority Numbers (RPN)
- Implementing and Monitoring Action Plans
Module 7: Integration of FMEA with Other Quality Tools
- Linking FMEA with Design of Experiments (DOE)
- Combining FMEA with Root Cause Analysis (RCA)
- Leveraging FMEA for Continuous Improvement
Module 8: Interactive Workshop: FMEA Application
- Hands-On Exercise with Real-World Scenarios
- Group Work: Creating and Analyzing FMEA
- Presentation and Feedback
Certification Exam
- Format: Multiple Choice Questions, Short Answer Questions
- Duration: 1 Hour
- Content Areas: DFMEA, PFMEA, Risk Mitigation, Documentation
Materials Provided:
- Course slides and handouts
- FMEA templates and worksheets
- Access to online resources and tools
- Certificate of Completion
Additional Information:
- Prerequisites: Basic knowledge of engineering principles; familiarity with risk management concepts is beneficial.
- Duration: 2 Days (Online)
- Format: Live virtual sessions with interactive exercises and case studies.
Certification:
Participants who complete the workshop and pass the exam will receive the Certified Design and Process FMEA Specialist (CDPF) certification, demonstrating their proficiency in FMEA methodologies.
This workshop will help professionals in various industries enhance their skills in identifying, analyzing, and mitigating risks through effective FMEA practices.