Length: 2 Days
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Advanced Manufacturing Processes for Mechanical Engineers Training by Tonex

Additive Manufacturing Automation And Process Control Workshop by Tonex

This comprehensive training program by Tonex is designed to equip mechanical engineers with advanced knowledge and skills in cutting-edge manufacturing processes. Participants will delve into the latest technologies and methodologies shaping the future of manufacturing, gaining a competitive edge in today’s dynamic industrial landscape.

The “Advanced Manufacturing Processes for Mechanical Engineers” course by Tonex offers a cutting-edge curriculum designed to empower mechanical engineers with expertise in the latest industrial technologies. Participants will delve into advanced machining techniques, additive manufacturing principles, and precision engineering to enhance product quality.

The program also covers digital manufacturing, Industry 4.0, process optimization, and automation, providing a holistic understanding of modern manufacturing practices.

Participants will master smart manufacturing, the Industrial Internet of Things (IIoT), and sustainable manufacturing, gaining a competitive edge in a rapidly evolving industrial landscape. Real-world case studies and problem-solving exercises further enrich the learning experience, ensuring practical applicability in diverse engineering contexts.

Learning Objectives:

  • Explore advanced machining techniques and their applications.
  • Understand additive manufacturing principles and their integration into production workflows.
  • Master precision engineering for enhanced product quality and performance.
  • Gain proficiency in digital manufacturing and its role in Industry 4.0.
  • Develop skills in process optimization and automation for efficiency gains.
  • Learn the intricacies of smart manufacturing and the Industrial Internet of Things (IIoT).
  • Acquire knowledge of sustainable manufacturing practices and their impact on the environment.
  • Enhance problem-solving abilities through real-world case studies.

Audience: This course is tailored for mechanical engineers seeking to elevate their expertise in manufacturing processes. It is ideal for professionals involved in product design, production, quality assurance, and those aspiring to lead innovation in the field of mechanical engineering.

Course Outline:

Advanced Machining Techniques

    • High-speed machining
    • Ultrasonic machining
    • Electrical discharge machining (EDM)
    • Abrasive water jet machining
    • Laser cutting and welding
    • Non-traditional machining methods
    • Hybrid machining processes
    • Case studies in advanced machining

Additive Manufacturing Principles

    • Introduction to 3D printing technologies
    • Selective Laser Sintering (SLS)
    • Stereolithography (SLA)
    • Fused Deposition Modeling (FDM)
    • Metal additive manufacturing
    • Design considerations for additive manufacturing
    • Quality control in 3D printing
    • Applications of additive manufacturing in industry

Precision Engineering

    • Tolerance analysis and control
    • Metrology and measurement techniques
    • Surface finish optimization
    • Geometric dimensioning and tolerancing (GD&T)
    • Precision casting and molding
    • Advanced materials in precision engineering
    • Nanotechnology in manufacturing
    • Case studies in precision engineering

Digital Manufacturing and Industry 4.0

    • Introduction to Industry 4.0
    • Cyber-physical systems in manufacturing
    • Digital twin technology
    • Cloud computing in manufacturing
    • Big data analytics for process optimization
    • Simulation and virtual manufacturing
    • Smart factories and connectivity
    • Implementing digital manufacturing strategies

Process Optimization and Automation

    • Lean manufacturing principles
    • Six Sigma methodology
    • Kaizen and continuous improvement
    • Automation in manufacturing
    • Robotics and cobots
    • Computer-integrated manufacturing (CIM)
    • Adaptive control systems
    • Real-time monitoring and control

Smart Manufacturing and IIoT

    • Internet of Things (IoT) in manufacturing
    • Connectivity and communication protocols
    • Data security in smart manufacturing
    • Predictive maintenance using IIoT
    • Smart sensors and actuators
    • Machine-to-machine (M2M) communication
    • Implementing smart manufacturing systems
    • Case studies in IIoT implementation

Sustainable Manufacturing Practices

    • Environmental impact of manufacturing
    • Circular economy in manufacturing
    • Green manufacturing processes
    • Eco-design principles
    • Waste reduction and recycling in manufacturing
    • Life cycle assessment (LCA)
    • Regulatory compliance and sustainability
    • Implementing sustainable practices in industry

Problem-Solving and Case Studies

    • Root cause analysis in manufacturing
    • Failure mode and effects analysis (FMEA)
    • Design of experiments (DOE)
    • Risk management in manufacturing
    • Case studies on real-world manufacturing challenges
    • Collaborative problem-solving exercises
    • Best practices in troubleshooting
    • Continuous improvement strategies in manufacturing

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