Length: 2 Days
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Design for Reliability (DfR) in Space and Robotics for Mechanical Engineers Training by Tonex

Space Application Security Engineer (SASE)™

This training program is designed to provide mechanical engineers with a deep understanding of the reliability challenges and best practices in the design of space and robotic systems, combining theoretical knowledge with practical applications.

Tonex presents the “Design for Reliability (DfR) in Space and Robotics for Mechanical Engineers” training, a cutting-edge program tailored for mechanical engineers aspiring to excel in space and robotics industries. This intensive course immerses participants in the principles of DfR, emphasizing robust design practices critical for the harsh environments of space and robotics.

Engineers gain proficiency in failure analysis, risk assessment, and mitigation strategies, ensuring reliability throughout the product lifecycle. With a focus on industry-specific challenges, this training equips mechanical engineers with the knowledge and skills to design resilient systems, enhancing their capability to contribute to the success of space and robotics missions.

Learning Objectives:

  • Grasp the significance of reliability in space and robotics applications.
  • Introduction to common reliability challenges in space and robotics.
  • Learn about reliability metrics and how they are applied.
  • Understand reliability prediction and modeling techniques.
  • Study failure modes, effects, and criticality analysis (FMECA).
  • Understand the selection of materials for space and robotic applications.
  • Learn about environmental factors in space (radiation, vacuum, thermal extremes) and their impact on design.
  • Understand the unique reliability challenges in robotic system design.
  • Learn about the integration of mechanical, electronic, and software components in robotic systems.
  • Grasp the principles of spacecraft design and systems engineering.
    • Learn about the design of critical subsystems like propulsion, power, and thermal control.
  • Understand the importance of redundancy and fault tolerance in space systems.
  • Learn about testing methodologies for space and robotics.
  • Learn about condition monitoring and predictive maintenance.
  • Explore the latest advancements in space technology and robotics.
  • Understand the future challenges and opportunities in space and robotics.
  • Apply the principles learned to a practical design project.
  • Encourage innovation and creative solutions in a team-based project.
  • Presentation and peer review for feedback and refinement.
  • Assess understanding and application of concepts through quizzes, assignments, and the capstone project.

Target Audience:

  • Mechanical engineers specializing in space or robotics.
  • Engineering professionals looking to transition into the space or robotics sectors.
  • Advanced academics/ researchers in mechanical engineering or related fields.

Course Outlines:

Introduction to Reliability in Space and Robotics

  • Overview of Reliability Engineering
  • Importance of Reliability in Space and Robotics
  • Key Challenges and Case Studies

Basics of Reliability Engineering

  • Reliability Metrics and Definitions
  • Reliability Prediction and Modeling
  • Failure Modes, Effects, and Criticality Analysis (FMECA)

Material Science for Space and Robotics

  • Material Selection for Space and Robotics
  • Effects of Harsh Environments on Materials
  • Durability and Life Cycle Considerations

Design Principles for Robotic Systems

  • Reliability in Mechanical Design of Robots
  • Integration of Electronic and Software Components
  • Case Studies on Robotic System Failures

Spacecraft Systems and Reliability

  • Overview of Spacecraft Design and Systems Engineering
  • Designing for Fault Tolerance and Redundancy
  • Reliability of Spacecraft Subsystems

Testing and Quality Assurance

  • Reliability Testing Methods
  • Simulation and Environmental Testing
  • Quality Assurance Practices in Space and Robotics

Operations, Maintenance, and Repair

  • Maintenance Strategies for Space and Robotics
  • Remote Maintenance Challenges
  • Predictive Maintenance Techniques

Advanced Technologies in Space and Robotics

  • Impact of Emerging Technologies on Reliability
  • Innovations in AI, Machine Learning, and Additive Manufacturing
  • Future Challenges in Space and Robotics

Capstone Design Project

  • Application of Reliability Principles in Design
  • Team-Based Project on Space or Robotics
  • Presentation and Evaluation

Course Review and Final Assessment

  • Review of Key Concepts
  • Final Examination
  • Course Feedback and Improvement

Additional Resources

  • ist of recommended readings, websites, and software tools
  • Access to online forums for discussion and collaboration
  • Opportunities for further study and specialization

Course Delivery

  • A combination of online lectures, interactive webinars, and hands-on workshops.
  • Access to simulation tools and software for practical exercises.
  • Weekly assignments and group discussions.

Evaluation and Certification

  • Continuous assessment through quizzes, assignments, and project work.
  • Final exam covering all course material.
  • Certificate of completion for successful participants.

Delivery Method

  • A blend of online lectures, interactive sessions, and hands-on projects.

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