Length: 2 Days
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Design for Additive Manufacturing Training by Tonex

This comprehensive “Design for Additive Manufacturing” training course by Tonex is tailored to equip participants with a deep understanding of the principles, techniques, and best practices for optimizing designs for additive manufacturing (AM). With a focus on practical application and industry relevance, this course delves into the intricate aspects of AM design to ensure that your products are efficient, cost-effective, and meet the highest quality standards.

Learning Objectives:

Upon completion of this course, participants will be able to:

  • Understand the fundamentals of additive manufacturing technologies and their potential in various industries.
  • Apply design principles to optimize components and products for additive manufacturing.
  • Evaluate and select suitable materials and processes for AM designs.
  • Recognize the challenges and limitations of AM and learn to mitigate them in the design phase.
  • Utilize advanced software tools for AM design and simulation.
  • Gain hands-on experience through practical exercises and case studies.

Target Audience:

This course is designed for professionals and engineers in various fields, including product design, manufacturing, aerospace, automotive, medical devices, and more. It is also suitable for researchers, educators, and anyone interested in expanding their knowledge of additive manufacturing design.

Course Outline:

Introduction to Additive Manufacturing Design

  • Overview of Additive Manufacturing (AM)
  • Benefits and Applications of AM
  • AM Technologies and Processes
  • Design Considerations for AM
  • AM Industry Trends and Case Studies
  • Regulatory and Quality Standards for AM

Design Principles for Additive Manufacturing

  • Design for Functionality and Efficiency
  • Geometric Considerations and Constraints
  • Part Consolidation and Lightweighting
  • Lattice Structures and Topology Optimization
  • Overhangs, Support Structures, and Orientation
  • Designing for Multiple Materials and Multimaterial Printing

Material Selection for Additive Manufacturing

  • Material Properties and Characteristics
  • Material Compatibility with AM Technologies
  • Designing for Material Flexibility
  • Post-Processing and Finishing Techniques
  • Recycling and Sustainability in AM
  • Case Studies on Material Selection

Design Challenges and Limitations

  • AM Design Constraints and Limitations
  • Thermal and Mechanical Considerations
  • Surface Finish and Tolerances
  • Intellectual Property and Design Security
  • Risk Assessment and Failure Modes
  • Case Studies on Design Challenges

Software Tools for AM Design

  • CAD Software for AM
  • Simulation and Modeling Tools
  • Generative Design and AI-driven Tools
  • Design Validation and Testing
  • AM Software Ecosystem
  • Hands-on Practice with Design Software

Practical Applications and Case Studies

  • Industry-specific AM Applications
  • Designing for Production and Prototyping
  • Real-world Case Studies and Success Stories
  • Group Projects and Design Workshops
  • Final Project Presentation and Evaluation
  • Certification and Future Learning Paths

By the end of this “Design for Additive Manufacturing” course, you’ll be well-equipped to tackle the intricacies of additive manufacturing design, enabling you to harness the full potential of this transformative technology.

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