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Mastering SCADA and PLC Systems: Integration, Security, and IIoT Applications Training by Tonex

Mastering SCADA and PLC Systems: Integration, Security, and IIoT Applications comprehensive course by Tonex is designed to equip engineers and automation professionals with in-depth knowledge and practical skills in SCADA (Supervisory Control and Data Acquisition) and PLC (Programmable Logic Controller) systems.

Participants will explore various SCADA architectures, delve into PLC workflows, and understand the essentials of network security in industrial environments. The course also includes hands-on training for integrating SCADA/PLC systems with IIoT (Industrial Internet of Things) gateways for effective monitoring and control of industrial processes.

This outline provides a detailed roadmap for developing a robust SCADA/PLC course, catering to the needs of professionals aiming to deepen their expertise in this critical field of industrial automation.

Learning Objectives:

By the end of this course, participants will be able to:

  • Understand the fundamentals of SCADA and PLC systems and their roles in industrial automation.
  • Analyze different SCADA architectures and PLC workflows for optimal system configuration.
  • Implement basic principles of network security to protect SCADA and PLC systems against cyber threats.
  • Perform hands-on integration of SCADA/PLC systems with IIoT gateways for real-time data acquisition and control.
  • Efficiently read and write instrument tags for monitoring and controlling automated processes.
  • Apply best practices for troubleshooting and maintaining SCADA and PLC systems.

Target Audience:

  • Engineers and technicians working in automation, control systems, and related fields.
  • IT professionals involved in industrial network security.
  • Academics and professionals seeking to upskill in the field of industrial automation and control systems.

Detailed Outline:

Introduction to SCADA and PLC

    • Overview of SCADA and PLC in industrial automation.
    • Historical development and evolution of control systems.
    • Key components and their functions.
    • Overview of common applications in various industries.

SCADA Architectures and System Components

    • Detailed study of different SCADA architectures (Centralized, Distributed, and Networked).
    • In-depth analysis of SCADA components: Human-Machine Interface (HMI), Remote Terminal Units (RTUs), Programmable Logic Controllers (PLCs), and Communication Infrastructure.
    • Case studies of SCADA system implementations in different industries.

PLC Programming and Workflows

    • Basics of PLC programming languages (Ladder Logic, Function Block Diagram, Structured Text, etc.).
    • Step-by-step guide to developing PLC programs.
    • Workflow optimization and best practices in programming.
    • Simulation and testing of PLC programs.

Network Security Basics for SCADA/PLC

    • Fundamentals of cybersecurity in industrial control systems.
    • Common vulnerabilities and threats to SCADA and PLC systems.
    • Implementing security protocols and practices.
    • Case studies of cybersecurity incidents and their mitigation.

Integrating SCADA/PLC with IIoT Gateways

    • Introduction to the Industrial Internet of Things (IIoT) and its significance.
    • Techniques for integrating SCADA/PLC systems with IIoT gateways.
    • Data acquisition, analysis, and utilization for improved system performance.
    • Real-world examples of IIoT integration in automation.

Hands-on Lab: Reading and Writing Instrument Tags

    • Practical exercises on interfacing with SCADA/PLC systems.
    • Techniques for reading and writing instrument tags.
    • Data logging, monitoring, and controlling processes.
    • Hands-on projects using actual or simulated SCADA/PLC setups.

Troubleshooting and Maintenance

    • Strategies for diagnosing and troubleshooting common issues in SCADA/PLC systems.
    • Routine maintenance protocols to ensure system reliability and efficiency.
    • Upgrading and scaling existing systems.
    • Documentation and reporting of maintenance and troubleshooting processes.

Final Project: End-to-End SCADA/PLC System Design

    • Comprehensive project involving the design and implementation of a SCADA/PLC system.
    • Application of learned concepts in a real-world scenario.
    • Project planning, execution, and presentation.
    • Evaluation based on system design, functionality, and innovation.

This expanded outline offers a thorough framework, ensuring that participants gain both theoretical knowledge and practical skills essential for mastering SCADA and PLC systems in the field of industrial automation.

Certification:

Upon successful completion, participants will receive a ‘Certified SCADA and PLC Systems Professional’ certificate.

 

 

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