2-Day Workshop on Smart Factory Design and Implementation Based on ISA-95 by Tonex
This workshop offers a deep dive into Smart Factory concepts and implementation strategies based on the ISA-95 standard for enterprise and control system integration. Participants will explore how to design, implement, and manage smart manufacturing systems while aligning business processes and production operations for seamless integration.
Learning Objectives
By the end of this workshop, participants will:
- Understand the principles and structure of the ISA-95 standard.
- Learn how ISA-95 facilitates communication between enterprise systems and control systems.
- Design a Smart Factory architecture using ISA-95 guidelines.
- Explore the integration of IoT, robotics, AI, and data analytics within an ISA-95 framework.
- Develop strategies for aligning IT and OT in a manufacturing environment.
Target Audience
- Manufacturing engineers and managers
- Automation and control system professionals
- IT/OT integration specialists
- Industry 4.0 consultants
- Project managers in manufacturing and operations
Workshop Agenda:
Day 1: Fundamentals and Frameworks
Session 1: Introduction to Smart Factories
- Definition and benefits of Smart Factories
- Industry 4.0 and its relationship to ISA-95
- Challenges in traditional manufacturing systems
Session 2: Overview of ISA-95
- Purpose and scope of ISA-95
- Key models: Functional hierarchy, activity models, and object models
- ISA-95 levels: Enterprise (Level 4) to Shop Floor (Level 0)
Session 3: Smart Factory Architecture Based on ISA-95
- Designing a Smart Factory using ISA-95 levels
- Integration of IT and OT systems
- Use cases of ISA-95 in real-world implementations
Session 4: Core Technologies in a Smart Factory
- IoT and IIoT in manufacturing
- Role of AI and machine learning in predictive maintenance and quality control
- Digital twins and their application in ISA-95 workflows
Day 1 Workshop Activity:
- Group Exercise: Develop a functional model for a Smart Factory using ISA-95 guidelines for a chosen industry (e.g., automotive, electronics, or pharmaceuticals).
Day 2: Implementation and Case Studies
Session 5: Data Management and Integration
- Data flow between enterprise and control systems
- MES (Manufacturing Execution System) and ERP (Enterprise Resource Planning) integration
- Data models and exchanges using ISA-95
Session 6: Advanced Analytics and Decision-Making
- Real-time monitoring and dashboards
- Advanced analytics for process optimization
- Leveraging ISA-95 for actionable insights
Session 7: Cybersecurity in Smart Factories
- Identifying vulnerabilities in integrated systems
- Cybersecurity strategies aligned with ISA-95
- Compliance with standards and regulations
Session 8: Roadmap for Smart Factory Implementation
- Assessing readiness for a Smart Factory
- Step-by-step approach to adopting ISA-95
- ROI calculation and business justification
Day 2 Workshop Activity:
- Case Study: Analyze a real-world Smart Factory implementation and develop a roadmap for transitioning to a Smart Factory using ISA-95 principles.
Workshop Deliverables
- Comprehensive workbook with ISA-95 models and templates
- Case study materials and example implementations
- Access to simulation tools for practicing integration scenarios
This workshop ensures a hands-on understanding of ISA-95 and its application in building future-ready Smart Factories. Would you like assistance with developing detailed course materials or simulation exercises?