Length: 2 Days
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Advanced Quality Control Tools for Manufacturing, Construction, and Maintenance Training by Tonex

Materials for Additive Manufacturing (3D Printing) Training by Tonex

This comprehensive training program is designed to equip professionals in manufacturing, construction, and maintenance with advanced quality control tools and techniques. The focus is on enhancing the reliability and efficiency of processes and products through systematic quality control methodologies.

Participants will gain practical knowledge and skills to identify, analyze, and mitigate potential failures, optimize processes, ensure measurement accuracy, and effectively translate customer needs into design specifications.

Learning Objectives:

  • Understand and apply Failure Modes and Effects Analysis (FMEA) to identify potential failures and their impact.
  • Conduct and analyze Design of Experiments (DOE) to optimize processes and improve product quality.
  • Perform Gage Repeatability and Reproducibility (Gage R&R) studies to ensure measurement system accuracy.
  • Utilize Quality Function Deployment (QFD) to translate customer requirements into specific engineering characteristics.
  • Integrate advanced quality control tools into existing processes for continuous improvement.
  • Enhance problem-solving skills and decision-making capabilities through the application of quality control techniques.

Target Audience:

  • Quality Assurance Managers
  • Manufacturing Engineers
  • Construction Managers
  • Maintenance Supervisors
  • Process Improvement Specialists
  • Quality Control Technicians
  • Product Development Engineers

Program Modules:

  1. Failure Modes and Effects Analysis (FMEA)
    • Introduction to FMEA: Purpose and Benefits
    • Types of FMEA: Design, Process, and System
    • Steps in Conducting an FMEA
    • Risk Priority Number (RPN) Calculation and Mitigation
    • Case Studies and Practical Applications
    • Integrating FMEA into the Quality Management System
  2. Design of Experiments (DOE)
    • Fundamentals of DOE: Concepts and Terminology
    • Planning and Designing Experiments
    • Types of Experimental Designs: Factorial, Fractional Factorial, and Taguchi Methods
    • Data Analysis and Interpretation
    • Using DOE to Optimize Processes
    • Case Studies: Practical Applications of DOE in Industry
  3. Gage Repeatability and Reproducibility (Gage R&R)
    • Introduction to Measurement System Analysis (MSA)
    • Importance of Gage R&R in Quality Control
    • Conducting a Gage R&R Study
    • Analyzing Gage R&R Results
    • Strategies to Improve Measurement System Precision
    • Case Studies and Best Practices
  4. Quality Function Deployment (QFD)
    • Overview of QFD: Purpose and Benefits
    • The House of Quality: Structure and Components
    • Steps in Developing a QFD Matrix
    • Translating Customer Requirements into Technical Specifications
    • QFD in Product Design and Development
    • Case Studies: Successful QFD Implementations

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