Length: 2 Days
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Aerospace Failure Reporting and Corrective Action System (FRACAS) Training by Tonex

This course covers the implementation and management of Failure Reporting, Analysis, and Corrective Action Systems (FRACAS) in the aerospace industry. Participants will learn to systematically identify, report, analyze, and resolve failures to enhance product reliability and safety.

Learning Objectives

  • Understand the principles and benefits of FRACAS.
  • Implement effective failure reporting systems.
  • Conduct detailed failure analysis.
  • Develop and manage corrective action plans.
  • Enhance product reliability and safety.
  • Integrate FRACAS with other quality management systems.

Audience

  • Quality Assurance Engineers
  • Reliability Engineers
  • Aerospace Engineers
  • Maintenance Managers
  • Product Development Teams
  • Safety and Compliance Officers

Program Modules

  1. Introduction to FRACAS
    • Overview of FRACAS
    • Importance in Aerospace
    • FRACAS Process Flow
    • Key Terminology
    • Standards and Regulations
    • Benefits of Effective FRACAS
  2. Failure Reporting Systems
    • Designing a Reporting System
    • Data Collection Methods
    • Reporting Tools and Software
    • Ensuring Accurate and Complete Reporting
    • Case Studies on Reporting Systems
    • Practical Exercises
  3. Failure Analysis Techniques
    • Root Cause Analysis (RCA)
    • Fault Tree Analysis (FTA)
    • Event Tree Analysis (ETA)
    • Cause and Effect Diagrams
    • Statistical Methods in Failure Analysis
    • Practical Applications
  4. Corrective Action Planning
    • Formulating Corrective Actions
    • Preventive Action Strategies
    • Verification and Validation
    • Documentation and Reporting
    • Risk Assessment
    • Continuous Improvement
  5. Integration with Quality Management Systems
    • Aligning FRACAS with ISO 9001 and AS9100
    • Integration with Reliability and Maintainability Programs
    • Case Studies on Integrated Systems
    • Audits and Compliance
    • Best Practices for Integration
    • Tools and Techniques
  6. Implementing and Managing FRACAS
    • Developing FRACAS Policies and Procedures
    • Training and Education
    • Change Management
    • Monitoring and Reviewing FRACAS
    • Real-World Case Studies
    • Future Trends and Developments

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