AS9145 with Design FMEA (DFMEA) and Process FMEA (PFMEA) Training Workshop | Applied to Aviation, Aerospace and Defense Training by Tonex
The AS9145 with Design FMEA (DFMEA) and Process FMEA (PFMEA) Training Workshop by Tonex is an intensive, hands-on course designed specifically for professionals in the aviation, aerospace, and defense industries. This workshop provides a comprehensive understanding of the AS9145 standard, focusing on Advanced Product Quality Planning (APQP) and the critical methodologies of Design Failure Mode and Effects Analysis (DFMEA) and Process Failure Mode and Effects Analysis (PFMEA). Participants will gain practical skills in implementing these methodologies to enhance product quality, improve reliability, and ensure compliance with industry standards.
Learning Objectives:
- Understand the principles and requirements of the AS9145 standard.
- Learn the step-by-step process of Advanced Product Quality Planning (APQP).
- Develop proficiency in conducting Design FMEA (DFMEA) and Process FMEA (PFMEA).
- Identify potential failure modes, their effects, and causes in design and manufacturing processes.
- Implement risk mitigation strategies to enhance product reliability and quality.
- Apply APQP, DFMEA, and PFMEA methodologies to real-world aviation, aerospace, and defense projects.
- Ensure compliance with industry standards and regulatory requirements.
Audience:
- Quality Engineers
- Design Engineers
- Process Engineers
- Project Managers
- Compliance Officers
- Quality Assurance Professionals
- Reliability Engineers
- Aerospace and Defense Professionals
Course Modules:
Module 1: Introduction to AS9145 and APQP
- Overview of AS9145 Standard
- Importance of APQP in Aerospace and Defense
- Key Phases of APQP
- Integration of APQP with Product Development
- Benefits of Implementing APQP
- Case Studies and Industry Examples
Module 2: Understanding Design FMEA (DFMEA)
- Principles and Objectives of DFMEA
- DFMEA Process Flow and Steps
- Identifying Potential Failure Modes in Design
- Evaluating Effects and Causes of Failures
- Risk Assessment and Prioritization
- Corrective Actions and Validation
Module 3: Conducting Process FMEA (PFMEA)
- Introduction to PFMEA Methodology
- Process Flow Analysis and Mapping
- Identifying Failure Modes in Manufacturing Processes
- Assessing Impact, Severity, and Likelihood of Failures
- Developing Control Plans and Mitigation Strategies
- Continuous Monitoring and Improvement
Module 4: Integration of DFMEA and PFMEA with APQP
- Aligning FMEA Activities with APQP Phases
- Cross-functional Team Collaboration
- Documentation and Reporting Requirements
- Tracking and Managing FMEA Activities
- Feedback Loops and Iterative Improvements
- Case Studies of Successful Integration
Module 5: Compliance and Regulatory Considerations
- Regulatory Requirements in Aerospace and Defense
- Ensuring Compliance with AS9145 and Industry Standards
- Documentation and Audit Preparation
- Best Practices for Compliance Management
- Addressing Non-compliance Issues
- Examples of Regulatory Compliance in Practice
Module 6: Practical Applications and Workshop Exercises
- Hands-on Exercises for DFMEA and PFMEA
- Real-world Case Studies and Simulations
- Group Activities and Problem-solving Sessions
- Practical Tips and Techniques for Effective Implementation
- Review and Analysis of Workshop Outcomes
- Action Plan for Implementing Learnings in the Workplace
This comprehensive workshop is designed to equip participants with the knowledge and skills necessary to effectively implement AS9145, DFMEA, and PFMEA in the aviation, aerospace, and defense industries, ensuring higher product quality, reliability, and compliance with industry standards.