Length: 2 Days
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Automotive Reliability Testing Training (HALT, HASS) by Tonex

Automotive Systems Engineering and Design Training by Tonex

The Automotive Reliability Testing training by Tonex focuses on advanced testing methodologies such as Highly Accelerated Life Testing (HALT) and Highly Accelerated Stress Screening (HASS). This course aims to equip participants with the skills needed to enhance the reliability and robustness of automotive components and systems through rigorous testing protocols.

Learning Objectives:

  • Understand the principles and objectives of HALT and HASS.
  • Learn how to design and implement reliability testing plans.
  • Gain insights into the interpretation of test results and failure modes.
  • Develop strategies to improve product design based on test findings.
  • Familiarize with the equipment and technologies used in HALT and HASS.
  • Master the documentation and reporting of reliability test results.

Audience:

  • Reliability Engineers
  • Quality Assurance Professionals
  • Product Development Engineers
  • Test Engineers
  • Manufacturing Engineers
  • Project Managers

Program Modules:

  1. Introduction to Reliability Testing
    • Importance of Reliability in Automotive Industry
    • Overview of HALT and HASS
    • Key Terminologies and Concepts
    • Reliability Test Standards
    • Objectives of Accelerated Testing
    • Historical Development and Applications
  2. HALT Testing Fundamentals
    • Principles of HALT
    • Test Planning and Setup
    • Environmental Stress Factors
    • Test Procedures and Protocols
    • Data Collection and Analysis
    • Case Studies and Examples
  3. HASS Testing Techniques
    • Principles of HASS
    • Screening Procedures
    • Stress Profiles and Parameters
    • Test Equipment and Technologies
    • Interpreting HASS Results
    • Implementation Challenges and Solutions
  4. Failure Analysis and Mitigation
    • Identifying Failure Modes
    • Root Cause Analysis Techniques
    • Corrective Actions and Design Improvements
    • Reliability Growth Models
    • Failure Reporting Systems
    • Lessons Learned and Best Practices
  5. Test Equipment and Technologies
    • Overview of Test Equipment
    • Vibration and Thermal Chambers
    • Data Acquisition Systems
    • Calibration and Maintenance
    • Safety and Operational Guidelines
    • Emerging Technologies in Reliability Testing
  6. Documentation and Reporting
    • Test Plan Documentation
    • Reporting Test Results
    • Reliability Metrics and KPIs
    • Compliance and Regulatory Requirements
    • Continuous Improvement Documentation
    • Real-world Applications and Case Studies

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