Battery System Safety (UL 2580, SAE J2464) Fundamentals Training by Tonex
This course provides a comprehensive understanding of battery system safety standards, focusing on UL 2580 and SAE J2464. Participants will explore safety testing methods, risk mitigation techniques, and regulatory frameworks. Emphasis is placed on thermal, electrical, and mechanical safety measures. The course highlights the growing impact of battery systems on cybersecurity, particularly in connected electric vehicles and energy storage systems. As safety and security converge, understanding battery vulnerabilities becomes essential to protect infrastructure and data.
Audience:
- Battery system engineers
- Safety compliance officers
- EV design professionals
- Automotive engineers
- Cybersecurity professionals
- Energy storage system developers
Learning Objectives:
- Understand UL 2580 and SAE J2464 safety standards
- Identify key battery hazards and safety risks
- Learn safety testing procedures and validation criteria
- Analyze thermal, electrical, and mechanical failure modes
- Evaluate cybersecurity implications in battery safety
Course Modules:
Module 1: Introduction to Battery System Safety Standards
- Overview of UL 2580 and SAE J2464
- Scope and purpose of each standard
- Comparison with other global standards
- Applications in automotive and energy sectors
- Certification and regulatory importance
- Role in product development lifecycle
Module 2: Thermal Safety and Hazard Mitigation
- Causes of thermal runaway
- Thermal protection strategies
- Battery management system (BMS) controls
- Thermal testing requirements
- Impact of high-temperature environments
- Prevention of internal short circuits
Module 3: Electrical Safety and Protection Techniques
- Overcurrent and overvoltage risks
- Insulation resistance and dielectric testing
- Short-circuit protection approaches
- Fuse and breaker design considerations
- Battery isolation monitoring
- BMS role in electrical safety
Module 4: Mechanical Integrity and Abuse Testing
- Crush and impact resistance
- Vibration and shock assessments
- Penetration and drop tests
- Structural containment systems
- Importance of enclosure design
- SAE J2464 abuse testing criteria
Module 5: Battery Safety and Cybersecurity Risks
- Connectivity in modern battery systems
- Potential cyber-physical attack vectors
- BMS cybersecurity requirements
- Safety-critical communication protocols
- Risk of remote tampering and sabotage
- Mitigating cyber threats in battery systems
Module 6: Safety Validation and Regulatory Compliance
- Safety test planning and documentation
- Interpretation of test results
- Validation under UL 2580 and SAE J2464
- Reporting and certification process
- Interaction with regulatory bodies
- Safety audit preparation and best practices
Take the next step in mastering battery safety. Enroll today and ensure your designs meet both safety and cybersecurity standards.