Length: 2 Days
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Digital Twin in Manufacturing

Digital Twin in Manufacturing is a 2-day course where participants learn how Digital Twins help the manufacturing sector by determining inefficiencies and addressing them.

Using a Digital Twin enables manufacturers to merge the physical and digital worlds. Digital Twins are used for simulation and operational phases of a product or process lifecycle.

According to analysts, regardless of how you build a Digital Twin, the overall outcome is having a digital representation that you can use to gain more knowledge and deeper visibility into your production.

One important way Digital Twins are used in manufacturing regards the testing of new products. Before Digital Twin technology, teams had to go through a lengthy trial and error process to test manufacturing a new or updated product in an existing system.

With Digital Twins, manufacturers can test out updated configurations while lowering the risk of costly miscalculations. Simulating many different scenarios is faster and easier than physical testing.

Monitoring and Preventative Maintenance is another important use case for Digital Twins in manufacturing.

Manufacturing teams have long been collecting vital information about their machinery, such as humidity, motion, vibration, etc. Now, with IoT connected devices and digital twins, this information can be incorporated into a comprehensive view of a system, complete with real-time data.

Outliers, spikes in usage, or unexpected behaviors become easier to notice earlier on. If a problem begins to develop for a component, teams will be aware of it before it has the chance to halt production or become a hazard.

Digital Twins today are also being used in manufacturing to promote the replication of a run or even a golden batch.

But in actuality, Digital Twins can be built for assets, specific production lines, by end product, or for any other “real world” scenario within a production process.

Just some of the industries that use digital twins in manufacturing include:

  • Automotive
  • Agriculture
  • Aerospace & aviation
  • Consumer goods

Digital Twin in Manufacturing Course by Tonex

Digital Twin in Manufacturing is a 2-day course by Tonex. For manufacturing industry, Digital Twins has been so useful. Learn principles of Digital Twins and how it relates to integration of Digital Engineering, modeling and simulations, AI/ML, 3D and integration for service and product-related data and systems.


  • Manufacturing Professionals
  • Production Engineer
  • Product Engineer & Designer
  • Systems Engineer
  • Mechanical/ Trouble-Shooting Professional
  • Engineering Project Management Chief

Learning Objectives

  • Learn How can Digital Twins help the manufacturing industry
  • How Digital Twin creates the virtual model of physical entity in digital way, promotes the interaction and integration of physical world and information world, and builds a reliable bridge for industrial information integration.
  • Learn modeling highly complex processes from their plants
  • How manufacturers can easily determine inefficiencies and address them.
  • Learn the techniques how Digital Twins enables manufacturing companies to proactively monitor equipment condition, identify potential failures, and reduce downtime.


  • Digital Twin 101
  • Types Of Digital Twins
  • Digital Twin Market and Trends
  • Practical Applications of Digital Twin for Manufactures
  • Case Studies
  • Workshops

Digital Twin for Manufacturing

  • Key concepts behind digital engineering and digital twin
  • History of digital twin technology
  • How does a digital twin work?
  • Virtual representation of an object or system that spans its lifecycle
  • Digital twin use cases and applications
  • Advantages and benefits of digital twins
  • Key enabling technologies
  • Modeling and simulation 101
  • Data science and data analytics 101
  • AI/ML 101
  • Digital twins vs. simulations
  • Integration of 5G, IoT, and VR/AR

Types of Digital Twins

  • Capability twin
  • System of Systems (SoS) twin
  • System or Unit twins
  • Subsystem twins
  • Component twins/Parts twins
  • Asset twins
  • Process twins
  • Performance measures
  • Master, the shadow and the twin
  • Related digital twin solutions

Practical Applications

  • Case studies
  • Workshops
  • Build your own solar plant digital twin using Tonex framework

Digital Twin in Manufacturing

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