Length: 2 Days
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Failure Mode and Effects Analysis (FMEA) Training by Tonex

FMEA-workshop

The FMEA course provides a structured approach to identifying potential failure modes, assessing their impact, and implementing corrective actions. Participants will learn to enhance reliability and safety through detailed analysis and proactive problem-solving.

Learning Objectives:

  • Understand the principles and methodology of FMEA.
  • Learn to identify potential failure modes and their effects.
  • Assess the severity, occurrence, and detection of failures.
  • Develop and implement action plans to mitigate risks.
  • Integrate FMEA with other RCA tools.
  • Apply FMEA to improve product and process reliability.

Audience:

  • Quality Assurance Engineers
  • Reliability Engineers
  • Process Improvement Managers
  • Product Development Teams
  • Safety Engineers
  • Professionals involved in risk management and mitigation

Program Modules:

  1. Introduction to FMEA
    • History and Evolution
    • Key Concepts and Terminology
    • Benefits and Limitations
    • Applications in Various Industries
  2. Conducting an FMEA
    • Identifying Failure Modes
    • Assessing Severity, Occurrence, and Detection
    • Risk Priority Number (RPN) Calculation
    • Prioritizing Actions
  3. Developing Action Plans
    • Corrective and Preventive Actions
    • Implementing Solutions
    • Monitoring and Review
    • Case Study Examples
  4. Integrating with RCA Tools
    • Linking with 5 Whys and Fishbone Diagrams
    • Using with Pareto Analysis
    • Embedding in Continuous Improvement Processes
    • Practical Integration Scenarios
  5. Practical Applications
    • Workshop Exercises
    • Real-life Case Studies
    • Group Activities
    • Simulation Projects
  6. Measuring Effectiveness
    • Evaluating Actions and Outcomes
    • Continuous Monitoring and Feedback
    • Improving FMEA Processes
    • Best Practices for Sustained Improvement

 

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