Failure Mode and Effects Analysis (FMEA) Training by Tonex
The FMEA course provides a structured approach to identifying potential failure modes, assessing their impact, and implementing corrective actions. Participants will learn to enhance reliability and safety through detailed analysis and proactive problem-solving.
Learning Objectives:
- Understand the principles and methodology of FMEA.
- Learn to identify potential failure modes and their effects.
- Assess the severity, occurrence, and detection of failures.
- Develop and implement action plans to mitigate risks.
- Integrate FMEA with other RCA tools.
- Apply FMEA to improve product and process reliability.
Audience:
- Quality Assurance Engineers
- Reliability Engineers
- Process Improvement Managers
- Product Development Teams
- Safety Engineers
- Professionals involved in risk management and mitigation
Program Modules:
- Introduction to FMEA
- History and Evolution
- Key Concepts and Terminology
- Benefits and Limitations
- Applications in Various Industries
- Conducting an FMEA
- Identifying Failure Modes
- Assessing Severity, Occurrence, and Detection
- Risk Priority Number (RPN) Calculation
- Prioritizing Actions
- Developing Action Plans
- Corrective and Preventive Actions
- Implementing Solutions
- Monitoring and Review
- Case Study Examples
- Integrating with RCA Tools
- Linking with 5 Whys and Fishbone Diagrams
- Using with Pareto Analysis
- Embedding in Continuous Improvement Processes
- Practical Integration Scenarios
- Practical Applications
- Workshop Exercises
- Real-life Case Studies
- Group Activities
- Simulation Projects
- Measuring Effectiveness
- Evaluating Actions and Outcomes
- Continuous Monitoring and Feedback
- Improving FMEA Processes
- Best Practices for Sustained Improvement