Length: 2 Days
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ISA95 Training, Enterprise-Control System Integration

ISA95 Training, Enterprise-Control System Integration, is a 2-day training workshop that covers the fundamentals of ANSI/ISA-95, or ISA-95. ISA-95 is an international standard from the International Society of Automation for developing an automated interface between enterprise and control systems, developed for global manufacturers.

The course covers the key concepts of ISA-95 and it explores the foundation for supplier and manufacturer communications with consistent information models. It will also provide consistent operations models which is a foundation for clarifying application functionality and how information is to be used.

Course topics include:

Introduction to ISA-95

  • What is Automation?
  • Foundation of ANSI/ISA-95 Enterprise-Control System Integration Models
  • ISA-95 Architecture
  • Standard terminology and object models
  • Boundaries between the enterprise systems and the control systems

ISA 95 and Manufacturing Operations Management

  • Key concepts behind Manufacturing Operations Management Systems
  • Example of MOM systems
  • Critical manufacturing functionalities: quality, safety, reliability, efficiency, and regulatory compliance
  • Production operations management
  • Maintenance operations management
  • Laboratory (i.e. quality) operations management
  • Material handling and storage management (including inventory control)
  • Supporting activities, including management of security, information, configuration, documentation, regulatory compliance, and incidents/deviations

ISA-95 Layers Model of Technology and Business process for Manufacturing Enterprises 

  • Level 0 – actual physical processes
  • Level 1 – activities involved in sensing and manipulating the physical processes
  • Level 2 – activities of monitoring and controlling the physical processes.
  • Level 3 – activities of workflow to produce the desired end products.
  • Level 4 – business-related activities needed to manage a manufacturing operation.

ISA-95 Models

  • Hierarchy Models
  • Functional Data Flow Model
  • Object Models
  • Operations Activity Models

Enterprise-Control System Integration Models

  • Tools to standardize and optimize processes across the enterprise
  • Level 1: Intelligent devices
    Level 2: Control systems (e.g., PLCs, DCSs)
  • Level 3: Manufacturing operations systems (e.g., MES)
  • Level 4: Business logistics systems (e.g., ERP)
  • Object Models and Attributes
  • Basis for Relational Databases.
  • Enterprise-Control System Integration Models of Manufacturing Operations Management
  • Functions and activities at level 3 (Production / MES layer)
  • Object models and attributes for Manufacturing Operations Management
    Business to manufacturing transactions

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