Length: 2 Days
Print Friendly, PDF & Email

Maintenance and Reliability in Refineries Essentials Training by Tonex

Reliability-Availability-Maintainability-(RAM)

This course focuses on the essential aspects of maintenance and reliability in refinery operations. Participants will learn the principles of maintenance management, reliability engineering, and best practices to ensure the safe and efficient operation of refinery equipment and systems.

Learning Objectives

  • Understand the principles of maintenance and reliability engineering in refineries.
  • Develop maintenance strategies to enhance equipment reliability and performance.
  • Identify and mitigate common failure modes in refinery equipment.
  • Implement reliability-centered maintenance (RCM) and predictive maintenance techniques.
  • Optimize maintenance schedules and resource allocation.
  • Improve safety and operational efficiency in refinery operations.

Audience

  • Refinery engineers
  • Maintenance managers
  • Reliability engineers
  • Operations managers
  • Plant supervisors
  • Technical consultants

Program Modules

1. Introduction to Refinery Operations

  • Overview of refinery processes
  • Key equipment and systems in refineries
  • Importance of maintenance and reliability
  • Regulatory and safety considerations
  • Refinery performance metrics
  • Industry trends and challenges

2. Fundamentals of Maintenance Management

  • Maintenance management principles
  • Types of maintenance strategies
  • Maintenance planning and scheduling
  • Work order management
  • Maintenance performance indicators
  • Maintenance management software

3. Reliability Engineering Principles

  • Basic reliability concepts
  • Failure modes, effects, and criticality analysis (FMECA)
  • Reliability block diagrams (RBD)
  • Reliability growth models
  • Reliability testing and data analysis
  • Root cause analysis (RCA)

4. Maintenance Strategies for Refinery Equipment

  • Preventive maintenance
  • Predictive maintenance (PdM)
  • Condition-based maintenance (CBM)
  • Reliability-centered maintenance (RCM)
  • Total productive maintenance (TPM)
  • Maintenance optimization techniques

5. Reliability Challenges in Refineries

  • Common failure modes in refinery equipment
  • Corrosion and material degradation
  • Mechanical and electrical failures
  • Human factors and operational errors
  • Environmental and safety risks
  • Case studies of reliability challenges and solutions

6. Practical Applications and Case Studies

  • Real-world examples of maintenance and reliability programs
  • Lessons learned from past projects
  • Best practices for maintenance and reliability in refineries
  • Tools and software for maintenance management
  • Implementation of reliability programs
  • Future trends in refinery maintenance and reliability

Request More Information

Please enter contact information followed by your questions, comments and/or request(s):
  • Please complete the following form and a Tonex Training Specialist will contact you as soon as is possible.

    * Indicates required fields

  • This field is for validation purposes and should be left unchanged.

Request More Information

  • Please complete the following form and a Tonex Training Specialist will contact you as soon as is possible.

    * Indicates required fields

  • This field is for validation purposes and should be left unchanged.