Length: 2 Days
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Medical Device CAPA Workshop | Corrective & Preventive Action Training Workshop by Tonex

The Medical Device CAPA Workshop | Corrective & Preventive Action Training Workshop by Tonex is an intensive, hands-on training program designed for professionals involved in the medical device industry. This course focuses on the essential aspects of Corrective and Preventive Actions (CAPA), ensuring participants gain a comprehensive understanding of regulatory requirements, risk management, and effective CAPA systems. Participants will learn practical approaches to identify, analyze, and mitigate issues within their quality management systems, enhancing overall compliance and product safety.

Learning Objectives

By the end of this workshop, participants will be able to:

  • Understand the regulatory requirements and standards for CAPA in the medical device industry.
  • Develop and implement an effective CAPA system within their organization.
  • Identify root causes of non-conformities and implement corrective actions to prevent recurrence.
  • Perform risk assessments and prioritize CAPA activities based on risk severity.
  • Document CAPA processes and results in compliance with regulatory expectations.
  • Monitor and measure the effectiveness of CAPA actions to ensure continuous improvement.

Audience

This workshop is ideal for:

  • Quality Assurance and Quality Control Professionals
  • Regulatory Affairs Specialists
  • Medical Device Engineers and Managers
  • Compliance Officers
  • Risk Management Professionals
  • Auditors and Inspectors
  • Anyone involved in the CAPA process within the medical device industry

Course Modules

Module 1: Introduction to CAPA in the Medical Device Industry

  • Overview of CAPA: Definition and Importance
  • Regulatory Requirements: FDA, ISO 13485, and Global Standards
  • Key Elements of an Effective CAPA System
  • Common Challenges and Pitfalls in CAPA Implementation
  • Role of CAPA in Quality Management Systems (QMS)
  • Case Studies: CAPA Success Stories in the Medical Device Industry

Module 2: Identifying Non-Conformities and Issues

  • Types of Non-Conformities: Internal vs. External
  • Tools and Techniques for Identifying Issues
  • Data Collection Methods and Analysis
  • Incident Reporting and Documentation
  • Risk-Based Approach to Non-Conformity Identification
  • Prioritizing Issues for CAPA

Module 3: Root Cause Analysis (RCA) Techniques

  • Introduction to Root Cause Analysis
  • Common RCA Methods: Fishbone Diagram, 5 Whys, Fault Tree Analysis
  • Selecting the Appropriate RCA Method
  • Conducting Effective RCA Sessions
  • Documenting and Communicating RCA Findings
  • Integrating RCA into the CAPA Process

Module 4: Developing and Implementing Corrective Actions

  • Defining Corrective Actions: Scope and Objectives
  • Action Plan Development: Steps and Best Practices
  • Resource Allocation and Responsibility Assignment
  • Implementation Strategies and Timelines
  • Monitoring Progress and Adjusting Plans as Needed
  • Ensuring Compliance with Regulatory Requirements

Module 5: Preventive Actions and Continuous Improvement

  • Understanding Preventive Actions: Proactive vs. Reactive Approaches
  • Identifying Potential Risks and Opportunities for Improvement
  • Developing Preventive Action Plans
  • Integrating Preventive Actions into the QMS
  • Monitoring and Measuring Preventive Actions
  • Continuous Improvement Strategies and Techniques

Module 6: CAPA Documentation and Record Keeping

  • Importance of Accurate and Comprehensive Documentation
  • Regulatory Requirements for CAPA Documentation
  • Best Practices for CAPA Record Keeping
  • Documenting the CAPA Process: From Identification to Verification
  • Auditing CAPA Documentation for Compliance
  • Case Studies: Effective CAPA Documentation Practices

Module 7: Measuring and Monitoring CAPA Effectiveness

  • Key Performance Indicators (KPIs) for CAPA
  • Methods for Measuring CAPA Effectiveness
  • Monitoring CAPA Actions: Tools and Techniques
  • Conducting CAPA Reviews and Audits
  • Identifying and Addressing CAPA Process Gaps
  • Reporting CAPA Effectiveness to Stakeholders

Module 8: CAPA System Integration and Management

  • Integrating CAPA with Other Quality Management Processes
  • CAPA Software and Tools: Selection and Implementation
  • Training and Educating Staff on CAPA Procedures
  • Managing CAPA Workflow and Documentation
  • Ensuring Cross-Functional Collaboration
  • Strategies for Sustaining an Effective CAPA System

This comprehensive workshop equips participants with the necessary skills and knowledge to manage and improve CAPA processes effectively, ensuring regulatory compliance and enhancing the quality and safety of medical devices.

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