Length: 2 Days
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Predictive and Preventive Maintenance Essentials Training by Tonex

Certified Technical Product Manager (CTPM™) Program

This course provides a comprehensive understanding of predictive and preventive maintenance strategies and their importance in maintaining the efficiency and longevity of equipment. Participants will learn to anticipate potential failures and implement measures to prevent them, ensuring minimal downtime and optimized performance.

Learning Objectives:

  • Understand the principles of predictive and preventive maintenance
  • Identify and implement key maintenance strategies
  • Analyze data to predict equipment failures
  • Develop and apply preventive maintenance schedules
  • Evaluate the cost-benefit of maintenance activities
  • Enhance equipment reliability and performance

Audience:

  • Maintenance Engineers
  • Reliability Engineers
  • Plant Managers
  • Operations Managers
  • Maintenance Planners

Program Modules:

  1. Introduction to Predictive and Preventive Maintenance
    • Definitions and concepts
    • Importance and benefits
    • Historical background
    • Maintenance types comparison
    • Industry standards
    • Case studies
  2. Predictive Maintenance Techniques
    • Vibration analysis
    • Thermography
    • Ultrasonic testing
    • Oil analysis
    • Motor current analysis
    • Predictive maintenance software
  3. Preventive Maintenance Planning
    • Developing a maintenance schedule
    • Critical equipment identification
    • Frequency and tasks
    • Documentation and records
    • Integration with predictive maintenance
    • Preventive maintenance tools
  4. Data Collection and Analysis
    • Data collection methods
    • Condition monitoring
    • Failure modes and effects analysis (FMEA)
    • Root cause analysis (RCA)
    • Data interpretation techniques
    • Predictive analytics
  5. Implementation Strategies
    • Creating a maintenance plan
    • Team roles and responsibilities
    • Training and skill development
    • Software and tools selection
    • Pilot programs
    • Full-scale implementation
  6. Evaluating Maintenance Programs
    • Key performance indicators (KPIs)
    • Cost-benefit analysis
    • Continuous improvement
    • Benchmarking
    • Audits and reviews
    • Case studies and success stories

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