Length: 3 Days
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Reliability, Availability, Maintainability and Testability, RAM-T Training Workshop

Reliability-Availability-Maintainability-(RAM)

Learn how to conduct various analysis related to the overall reliability of a design, a process, as well as how they are constructed to be maintained (maintainability and testability). The combination of these three sub-disciplines determines the overall availability of a system design or a process. Analysis capabilities encompass multiple engineering disciplines including: mechanical, electrical, hydraulic, etc.

What will drive your success?

Tonex offers proven RAM and RAM-T expertise. Our application-ready courses equip your team to make an impact at your organization. Reliability, Availability, Maintainability and Testability (RAMT) focuses on actions in order to help participants and organizations to enhance the performance of complex processes and systems. RAMT provides extensive processes and techniques to study and manage the total Life Cycle Costs of assets, plants, complex system of systems (SoS) to boost cost-efficiency. This comprehensive training will focus on the fundamental concepts of Reliability, Availability, Maintainability and Testability (RAMT) and efficient methods, processes, and techniques necessary to use RAMT in practice.

Audience:

Reliability, Availability, Maintainability and Testability | RAM-T Training Workshop is a 3-day training workshop designed for:

  • Project engineering managers
  • Systems engineers
  • Process engineers
  • Maintenance professionals
  • Design engineers
  • Reliability specialists
  • Test engineers
  • V&V professionals

Learning Objectives:

Upon the completion of Reliability, Availability and Maintainability Crash Course, attendees are able to:

  • Understand the importance of RAMT in the manufacturing industries
  • Understand how RAMT is linked to life cycle cost
  • Describe the fundamental concepts of RAMT
  • Explain the key factors affecting system availability
  • Derive system
  • Failure Modes and Effects Analysis (FMEA), Failure Modes, Effects, and Criticality Analysis (FMECA), Failure Reporting and Corrective Action System (FRACAS), Fault Tree Analysis (FTA)  and Reliability Block Diagrams (RBDs)
  • Test against their requirements
  • Apply a design for reliability program to meet RAMT standards
  • Identify the risks of incorrectly passing and failing formal demonstration tests
  • Plan for in-service Reliability monitoring
  • Understand the relationship between RAM requirements and a Performance Based Contract
  • Understand different metrics used to analyze a system’s maintainability and availability
  • Explain the steps to an effective RCM program
  • Apply appropriate techniques to evaluate the optimum part replacement intervals for Preventive Maintenance (PM) activities
  • Describe various methods used to model system availability

Course Outline:

Overview

  • System and Process Descriptions
  • Basic Definitions
  • Reliability
  • Maintainability
  • Availability
  • Fault and Failure
  • Testing
  • Probability Distributions used in Reliability Analysis
  • Failure Modes and Effects Analysis (FMEA)
  • Failure Modes, Effects, and Criticality Analysis (FMECA)
  • Failure Reporting and Corrective Action System (FRACAS)
  • Fault Tree Analysis (FTA)
  • Reliability Block Diagram (RBD)
  • Maintenance Ratio (MR)
  • Mean Time Between Failures (MTBF)
  • Mean Time to Repair (MTTR)
  • Physics of Failure (PoF)
  • Reliability Block Diagram (RBD)
  • Reliability Predictions
  • Root Cause Analysis

Introduction to Reliability, Availability, Maintainability and Testability (RAM-T)

  • Objectives of a RAM Analysis
  • Reliability, Availability and Maintainability Study (RAMS)
  • Application of RAM Analysis throughout the Aircraft Engine Life Cycle
  • Concept of Reliability
  • as Reliability Block Diagrams (RBDs)
  • Fault Tree Analysis (FTA)
  • Concept Of Availability
  • Concept Of Maintenance
  • Active and Reactive maintenance
  • Availability of Safety Instrumented Functions.

Applied Reliability to Aircraft Engines

  • Reliability Predictions
  • Mean Time Between Failures (MTBF)
  • Root Cause Analysis
  • Failure Modes, Effects, and Criticality Analysis (FMECA)
  • Failure Modes and Effects Analysis (FMEA)
  • Failure Reporting and Corrective Action System (FRACAS)
  • Physics of Failure (PoF)
  • RAM-T Case Development
  • Design Influence
  • Architecture Analysis for Inclusion of Reliability
  • Requirements Development and Decomposition

 Applied Maintainability to Aircraft Engines

  • Mean Time to Repair (MTTR)
  • Maintenance Ratio (MR)
  • Design Influence
  • Architecture Analysis for Inclusion of Maintainability
  • Requirements Development and Decomposition
  • Fault Detection and Fault Isolation (FD/FI) Coverage
  • Preventive Maintenance Checklists

Applied Testability to Aircraft Engines

  • Testability
  • Analyze design capability to diagnose failures (Test Point Assessment)
  • Analyze design level to which the failure can be diagnosed (Ambiguity Group)
  • Design Influence
  • Architecture Analysis for Inclusion of Reliability
  • Requirements Development and Decomposition

Reliability and Maintainability Testing

  • Reliability Testing at the component, subsystem, and system level
  • Reliability Life Tests
  • Accelerated Life Tests
  • Highly Accelerated Life Testing/Highly Accelerated Stress Testing (HALT/HASS)
  • Parts Screening: “burn-in”
  • System Level Testing
  • System Acceptance Testing
  • Stability Tests
  • Reliability Growth Tests
  • Failure/Recovery Tests
  • Maintainability Tests

Best Practices and Lessons Learned

 

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