Length: 2 Days
Print Friendly, PDF & Email

Reliability Centered Maintenance (RCM) Training

Reliability Centered Maintenance (RCM) Training course is designed to build your core Reliability Centered Maintenance (RCM) competency. RCM training  provides the learners with information on Reliability Centered Maintenance (RCM) for the acquisition and systems engineering. Participants will learn about RCM process and application of RCM, RAM analysis, modeling and simulation.

Reliability Centered Maintenance (RCM) is a process to ensure that maintenance tasks are managed and performed efficient, cost-effective, reliable, and safe. Maintenance tasks can be categorized as reactive, proactive, preventive, predictive, or involve nondestructive inspections. An effective RCM program and process will manage comprehensive cradle-to-grave asset integrity management program. RCM is used to model and document the entire process throughout the assets, system, equipment, infrastructure, or component life-cycle .

participants will learn how RCM is to used to ensure maintenance and inspection tasks are centered around improving the reliability and safety of equipment and assets.

https://www.dau.edu/training/career-development/logistics/PublishingImages/Programs and Weapon Systems/DAU_USS Ronald Reagan_20170105.jpg

Who Should Attend?

This course is designed for acquisition professionals, Logistic engineers and managers, system engineers, analysts, plant engineers, facilities engineers, maintenance and operation professionals, capital project managers, asset owners and employees with little or no Reliability Centered Maintenance (RCM) experience. The course is also useful for those who have experience with RCM but have never had any formal training on the standard.

What You Will Learn

  • Basics of Reliability Centered Maintenance (RCM)
  • The importance of  Reliability Centered Maintenance (RCM)
  • Steps of a successful RCM process
  • Learn how to use RCM to improve Asset and Equipment Reliability
  • Cause and Effect Analysis
  • Failure Modes, Effects, & Criticality Analysis (FMECA)
  • Condition Based Maintenance (CBM)
  • Preventive Maintenance
  • Maintenance optimization
  • RCM Decision Diagram
  • Failure Management Strategies
  • Reliability-Centered and Other Maintenance Management Best Practices

Course Agenda/Outline

Introduction to Reliability Centered Maintenance

  • Basics of Reliability Centered Maintenance (RCM)
  • What RCM Achieves
  • RCM and Functional Failures
  • Applying the RCM Process
  • Asset Hierarchies and Functional Block Diagrams
  • Concepts behind Failure Modes and Effects Analysis (FMEA)
  • Failure Consequences
  • Failure Finding
  • Actuarial Analysis and Failure Data

Maintenance Strategies and Practices

  • Role of Maintenance
  • Maintenance Types
  • Reactive Maintenance
  • Proactive Maintenance
  • Preventive Maintenance
  • Proactive Maintenance
  • Predictive Tasks
  • Predictive and condition-based maintenance
  • Run-to-failure (RTF)
  • Planning and scheduling

Reliability Centered Maintenance (RCM) Process Steps

  • Steps in the RCM process
  • Assessment criteria for RCM
  • Overview of SAE JA1011
  • Evaluation Criteria for Reliability-Centered Maintenance (RCM) Processes
  • Identify System Functions
  • Identify Failure Modes
  • Identify Failure Causes
  • Identify Effects of Failure
  • Identify Consequences of Failure
  • How a failure mode would pose a threat to the safety of operators or the environment
  • Determine Preventative Tasks
  • Identify Alternatives:
  • The RCM process primary phases
  • Decision
  • Analysis
  • Outcomes and Feedback
  • Performing maintenance and inspection tasks
  • Achieving regulatory compliance
  • Identifying the hazards
  • Determining efficient and effective ways to mitigate intolerable risks
  • Validating, implementing, and executing the mitigation tasks

Implementing RCM and Best Recommendations

  • Impact of Human Error
  • Risk Management and Assessment
  • Condition Monitoring
  • Optimizing Maintenance
  • RCM process with some examples
  • The RCM Decision Diagram
  • Analytical tools
  • Role of culture and leadership in RCM

Workshops and Practical Exercises 

 

 

Request More Information

Please enter contact information followed by your questions, comments and/or request(s):
  • Please complete the following form and a Tonex Training Specialist will contact you as soon as is possible.

    * Indicates required fields

  • This field is for validation purposes and should be left unchanged.

Request More Information

  • Please complete the following form and a Tonex Training Specialist will contact you as soon as is possible.

    * Indicates required fields

  • This field is for validation purposes and should be left unchanged.