Total Productive Maintenance (TPM) and OEE Optimization Workshop by Tonex
This comprehensive workshop delves into the core principles of TPM, empowering participants to drive operational excellence and maximize Overall Equipment Effectiveness (OEE). By mastering TPM methodologies, organizations can significantly reduce downtime, enhance equipment reliability, and boost productivity. Importantly, a deep understanding of TPM also indirectly strengthens cybersecurity by ensuring the consistent availability and integrity of critical operational technology (OT) systems, minimizing vulnerabilities that could be exploited. This workshop equips participants to implement proactive maintenance strategies, fostering a culture of continuous improvement and resilience.
Audience:
- Maintenance Managers and Engineers
- Production Supervisors and Operators
- Reliability Engineers
- Operational Excellence Professionals
- Cybersecurity Professionals focused on OT environments
Learning Objectives:
- Understand the fundamentals of Total Productive Maintenance (TPM).
- Calculate and interpret Overall Equipment Effectiveness (OEE).
- Implement effective autonomous maintenance practices.
- Apply focused improvement methodologies to reduce losses.
- Develop a sustainable TPM implementation roadmap.
- Understand the importance of TPM in OT cybersecurity resilience.
Course Modules:
Module 1: TPM Foundations
- Introduction to TPM Principles
- Eight Pillars of TPM
- Understanding Equipment Lifecycle
- Defining and Measuring Losses
- Establishing a TPM Culture
- The connection between TPM and Cybersecurity principles.
Module 2: OEE Calculation and Analysis
- Components of OEE (Availability, Performance, Quality)
- Calculating OEE Metrics
- Identifying OEE Losses
- Data Collection and Analysis Techniques
- OEE Improvement Strategies
- Utilizing OEE data to inform OT security improvements.
Module 3: Autonomous Maintenance (Jishu Hozen)
- Operator-Driven Maintenance
- Establishing Maintenance Standards
- Developing Cleaning and Inspection Routines
- Implementing Lubrication Management
- Addressing Minor Equipment Issues
- Autonomous maintenance and its impact on system integrity.
Module 4: Focused Improvement (Kobetsu Kaizen)
- Identifying Critical Equipment and Processes
- Applying Root Cause Analysis
- Developing Countermeasures
- Implementing Kaizen Events
- Standardizing Improvements
- Focused improvement and reducing potential attack vectors.
Module 5: Planned Maintenance (Keikaku Hozen)
- Developing Preventive Maintenance Schedules
- Predictive Maintenance Techniques
- Condition Monitoring and Diagnostics
- Spare Parts Management
- Maintenance Planning and Scheduling
- Planned maintenance and minimizing unexpected system outages.
Module 6: TPM Implementation and Sustainability
- Developing a TPM Roadmap
- Implementing Pilot Projects
- Training and Communication Strategies
- Establishing Performance Metrics
- Sustaining TPM Efforts
- The long term benefits of TPM on OT security posture.
Enroll in Tonex’s TPM and OEE Optimization Workshop today to transform your maintenance practices and drive significant improvements in operational efficiency and resilience.