Length: 2 Days
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Total Productive Maintenance (TPM) Workshop by Tonex

The Total Productive Maintenance (TPM) Workshop by Tonex provides an in-depth understanding of TPM principles and practices. This workshop is designed to enhance participants’ skills in maintaining and improving equipment efficiency and productivity through proactive maintenance and involvement of all employees. Participants will learn to implement TPM strategies to achieve zero breakdowns, zero defects, and optimal equipment performance.

Learning Objectives

  • Understand the principles and pillars of TPM.
  • Learn to develop and implement TPM strategies.
  • Enhance skills in preventive and predictive maintenance.
  • Improve equipment efficiency and reliability.
  • Foster a culture of continuous improvement and employee involvement.
  • Achieve sustainable operational excellence.

Audience

  • Maintenance managers and engineers
  • Production and operations managers
  • Plant managers and supervisors
  • Reliability engineers
  • Continuous improvement specialists
  • Equipment operators

Program Modules

Module 1: Introduction to TPM

  • Overview of TPM and its history
  • Key principles and objectives
  • The eight pillars of TPM
  • Benefits of implementing TPM
  • TPM in different industries
  • Case studies of successful TPM implementation

Module 2: Autonomous Maintenance

  • Concept and importance of autonomous maintenance
  • Steps for implementing autonomous maintenance
  • Role of operators in maintenance
  • Cleaning, inspection, and lubrication routines
  • Developing standard operating procedures (SOPs)
  • Real-world examples and exercises

Module 3: Planned Maintenance

  • Strategies for planned maintenance
  • Preventive vs. predictive maintenance
  • Scheduling and planning maintenance activities
  • Tools for effective maintenance planning
  • Maintenance performance indicators
  • Case studies and practical exercises

Module 4: Quality Maintenance

  • Ensuring quality through maintenance
  • Identifying and eliminating quality defects
  • Maintenance for quality assurance
  • Integrating quality maintenance with production
  • Tools for quality maintenance
  • Real-world examples and exercises

Module 5: Focused Improvement

  • Principles of focused improvement
  • Identifying improvement opportunities
  • Root Cause Analysis (RCA) for maintenance issues
  • Implementing and sustaining improvements
  • Measuring and monitoring results
  • Case studies of focused improvement success

Module 6: TPM and Continuous Improvement

  • Integrating TPM with continuous improvement initiatives
  • Role of Kaizen in TPM
  • Engaging employees in continuous improvement
  • Leveraging technology for TPM
  • Sustaining TPM efforts
  • Final project and presentation

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